Cooling Tower Makeup Water Calculator

Estimate cooling tower makeup water: evaporation, blowdown, drift and total consumption from range, flow and cycles of concentration.

Inputs

Difference between hot return and cold supply.

Higher COC saves water but requires better treatment.

Modern drift eliminators: 0.001–0.02% of recirc.

Results

Evaporation10.00GPM
Blowdown3.33GPM
Drift0.200GPM
Total makeup13.53GPM
Annual consumption4872000gal/yr
Annual consumption (metric)18441m³/yr
COC assessmentTypical operating range.
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Formula

Makeup = 0.001·Q·ΔT + Q·drift% + Evap/(COC−1).

Worked example

A 1,000 GPM tower with 10°F range at 4 cycles: Evaporation ≈ 10 GPM, blowdown ≈ 3.3 GPM, drift ≈ 0.2 GPM, total ≈ 13.5 GPM. At 6,000 hrs/yr that's 4.86 million gallons.

Frequently asked questions

What is 'cycles of concentration'?

The ratio of TDS in blowdown to TDS in makeup. Higher COC means less blowdown but more concentrated water — needs stronger chemical treatment.

Can COC be increased indefinitely?

No — LSI, silica and calcium hardness limit COC. Most towers run 3–7.

Does this include chemical bleed?

No — deliberate chemical bleed is normally counted inside blowdown. Add extra makeup if you dose separately.

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